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The Micro ROV for Offshore Surveys and Inspections

Oil Rigs and Pipelines

When pipeline surveys are required, the VideoRay is an excellent tool for inspecting the path and ocean floor. Using a sonar along with the VideoRay, the operator can carefully check all underwater features. Because the flight is recorded, engineers and scientists can carefully review the footage at a later date. Small and not invasive, the VideoRay can fly close to the bottom without disturbing sediment. The VideoRay is more portable than other work class or inspection class ROVs and does not require special mobilization.

Case Study  |  Related Articles  | Suggested Configurations  |  Related video: "Commercial Inspection"



CASE STUDY: Tiny VideoRay Micro ROV Tackles Sizeable Monitoring Project Offshore
By: Raymond Ruth, Oceanscan Ltd.

It was a Saturday night around 8 pm. The mobile phone of the on-call Oceanscan engineer rang. On the other end of the line was an offshore service company looking for an ROV that could be flown by helicopter to an offshore facility. This is the kind of call we have received many times from clients who want to inspect a hull or need to have a quick look at a “dead” ROV or one that has been caught in the thrusters of a vessel. Historically, we have proposed the industry-standard “eyeball” size ROV. Often, however, the client rejects the eyeball ROV because it is too big to transport in the helicopter.

This night, however, our caller was in luck. We had the VideoRay 2000 ROV on the shelf, tested and ready to go. A light electric micro ROV, the VideoRay was packed in two Pelican cases, both easily handled by one man, with a total weight of less than 35 kg or 70 pounds. The ROV submersible with 200 metres of tether were packed in one rolling case. The other small briefcase-size case contained the control box, which is operated from the surface. We discussed the size of the VideoRay with the client, and he agreed that it was exactly what he needed.

Our engineer agreed to meet the client at our office late that same night. When he arrived, the engineer began to explain the controls and operation of the VideoRay. It must be said that the client was amazed and a bit worried when he saw VideoRay submersible, which weighs in at 4 kgs or 8 pounds. Undaunted, the client left the office with the VideoRay in the trunk of his car, with the plan to catch the helicopter the next morning.

On the Monday morning, we received a call from an irate operations manager suggesting we had a lot of nerve renting a VideoRay to his company for this job. He didn’t believe the VideoRay could possibly perform the task at hand, which was to begin the next day. Our office assured him that if the VideoRay did not perform satisfactorily, there would be no charge for the hire. He hung up, and although we were confident the VideoRay would perform reliably, we waited for his call the next day, and the next day, and the next. But the call never came.

While our experiences with the VideoRay had been excellent, we were unaware of precisely how the VideoRay was to be used on the project. When the VideoRay returned after successfully completing the job, we were fascinated and surprised to learn the details. Apparently, the workclass ROV on the rig had broken down, and the client wanted action quickly. Due to the location, it was impossible to get a replacement ROV sent out in time unless it could be transported by helicopter (hence the call to Oceanscan). In principle, the job was simple: a BOP was being raised from the seabed and its passage to the surface had to be monitored by the ROV.

In this application, the client attached the VideoRay to a taught wire instead of flying the submersible on its tether. Though the VideoRay could handle the current, the transponder the client wanted to attach was too large to add to the submersible, which is 14 inches long (350 mm), 9 inches wide (225 mm), and 8.5 inches high. Using the taught wire also allowed the crew to lower VideoRay with a great deal of control while preventing the possibility of snagging it on other lift lines.

A little creativity went a long way, and the solution was cost effective. The rig time saved by using the VideoRay was considerable. To mobilize another workclass ROV would have taken several days and required the use of a dedicated vessel to get it to the location. Major downtime was prevented, the job was completed, and the client was pleased.

Because the VideoRay hits the mark in so many situations, we have invested in a quantity of VideoRay micro ROVs and partnered with the U.S manufacturer to be appointed as its global “Approved Rental Partner.” This agreement, in force since December 2001, has made Oceanscan the proud owners of the largest pool of VideoRays in the world. So far we have purchased 12 units, ranging from the early model 2000 up to the latest VideoRay PRO II, complete with obstacle avoidance sonar and mini manipulator.

Oceanscan Ltd, based in Aberdeen Scotland, is a service company specialising in supplying high-tech equipment and personnel to the global Subsea Oil and Gas Market. We have a network of agents located in the USA, Singapore and Norway. Over the last 18 months, we have invested in new products at an unprecedented rate. Our rental pool of highly sophisticated ROV, survey and inspection equipment is large and comprehensive, and we are able to provide for-hire equipment and staff that can endure the harshest environments experienced by the offshore survey industry.

Many of the products we have bought are industry standards, such as the Octans fibre optic gyros, Reson multibeam systems, Tritech sonars and bathymetric system, and a myriad of NDT equipment. However, we are always looking for products with promise for the offshore market. Over the years this has included the TSS340 pipetracker and the Edgetech ROV mountable Sub Bottom Profiler, both of which are now well-established products.

Oceanscan purchased the first VideoRay because we could see potential for its use in inshore markets. At that time, we did not really consider it for offshore use. Instead, we targeted the usual inshore survey and diving companies who considered its size and portability a benefit for accessing remote and confined areas. However, its compact size proved to be the springboard for acceptance in to the offshore market. The VideoRay’s size makes it a marvel of engineering, but don’t let it fool you. As this project proves, it is a micro ROV with serious capabilities, proven reliability, and a robustness that brings us confidence as we rent out the VideoRay for two upcoming offshore jobs.

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Suggested Configurations

For oil rig inspections, we recommend the VideoRay Pro III with:

 

Manipulator
Extension Tether
Tether Deployment System
15-inch screen
AquaMap Survey System
Sonar
Cygnus Metal Thickness Gauge

For pipelines, we recommend the VideoRay Pro III with:

 

Manipulator
Extension Tether
Tether Deployment System
15-inch screen
Desert Star Positioning System with GPS integration
Sonar

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